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Hot-dip galvanized anchor bolts for a rubber dam installation

Rubber Dam Anchoring Systems: Clamp Plate, Anchor Bolt or Concrete Wedge?

The anchorage is the only part of a rubber dam you cannot see after commissioning — and the part that carries up to 117 tonnes per metre. A close look at the three fixing systems.

A rubber dam bag is soft; the river is not. Everything the water pushes on — the full hydrostatic load, the internal pressure, the vibration of overflow — ends up at one line: the anchorage. At 6.0 m of retaining height the vertical pull on that line reaches 117 t/m. The anchoring system you choose determines whether the installation stays watertight and dimensionally stable for decades.

System 1: clamp-plate anchoring (the industry standard)

The most common fixing for medium and high dams is the double clamp-plate line: the bag is wrapped over a sealing pad and clamped between an upper and a lower steel plate, pulled down by a row of pre-tensioned anchor bolts cast into the sill. The upper plate carries the seal against water pressure; the lower plate fixes the bag’s downstream foot.

The specification scales with dam height — bigger bolts, thicker plates, more steel.

We send the anchoring schedule for your dam height — plate sizes, bolt grade and spacing — with the quotation.

Plate thickness, bolt diameter and spacing step up together with the pull force the bag has to resist — across the standard range the upper plate alone grows from 14 mm to 22 mm, and every embedded part is hot-dip galvanised as standard.

Dam bag clamped along the anchor line on a concrete sill
The clamp-plate line during installation — one continuous bolted seam holding the bag to the sill.

System 2: concrete wedge (tenon) anchoring

The second family fixes the bag with wedge strips seated into a dovetail groove formed in the concrete (or fitted as machined tenon sections). The wedge profile converts the pull force into a lateral clamp that tightens as the load rises — there are no through-bolts to torque, and the visible hardware is minimal. It is a common choice where the sill is new construction and the groove can be cast accurately, and it keeps the crest line clean.

The trade-offs are practical rather than structural: the groove must be cast or cut to tight tolerance, and re-tensioning a clamp-plate line is simpler than re-seating a wedge system. Baoli manufactures and machines wedge sections in-house — the same dovetail profile, checked against the bag’s design pull force.

Machining of tenon wedge sections for dam anchoring Galvanized anchor bolts ready for installation
Left: wedge (tenon) sections machined for dovetail anchoring. Right: hot-dip galvanized anchor bolts for a clamp-plate line.

What the anchorage actually has to hold

The forces are not exotic — they are just large. From our hydraulic design matrix for water-filled bags:

8.8 t/mVertical pull at 1.0 m retaining height
60 t/mVertical pull at 4.0 m
117 t/mVertical pull at 6.0 m
1.15–1.60Internal pressure ratio across the series

The bag’s developed (real) length per metre of dam axis grows from about 4 m at 1.0 m height to about 26 m at 6.0 m — more bag on the sill, a longer anchoring geometry, and bolt lengths that step from 0.80 m to 1.20 m in the 5 m class. The anchorage layout is therefore designed together with the bag, not after it.

Corrosion protection and installation quality

Clamp plate or wedge — the short answer

Clamp-plate with galvanized bolts is the default: inspectable, re-tensionable, and fully tabulated from 1.0 m to 6.0 m. Wedge anchoring suits new-cast sills where a clean crest line and fewer visible fasteners are wanted. Above 6.0 m, both the bag and the anchorage move into custom engineering — bring us in at the sketch stage.

Anchoring drawings come with the bag

Every Baoli quotation includes the anchoring layout, plate and bolt schedule and installation drawings. Detailed drawings and test reports are available on request for your design institute.

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About the author

Hebei Baoli Engineering Equipment Corporation Limited has designed and manufactured rubber dams since 1993 — 400+ patents, dam bags from 0.5 m to 6.0 m, and 132+ reference projects across China. Full drawings and material test reports are available on request.

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